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Nilfisk

Early warning system for back-orders

A gradient-boosting model predicts back-order risk across plants and materials — with ~86% accuracy — surfacing supply-chain problems before they hit.

Machine Learning & AIManufacturing & Industrials

Key result~86% accuracy predicting back-order risk

Challenge

As the first use case on its new data lake, Nilfisk wanted an early warning system combining many common sources to indicate the likelihood — and business impact — of back-orders in production.

Solution

A gradient boosting machine (GBM) chosen over random forests, neural nets and SVMs for superior performance, embedded in a live dashboard.

  • Algorithm. GBM classifier predicting back-order probability per plant/material combination.
  • Classification model. ~86% accuracy, tuned so genuinely at-risk combinations receive clearly elevated probabilities.
  • Validation. 8-fold, 4-times-repeated cross-validation, surfaced in a dashboard with stock, open orders and real-time status.

Results

  • Data-driven early warnings on supply-chain problems
  • Root-cause analysis & interaction overview
  • Prioritisation of high-impact focus areas

Topics

  • Machine Learning
  • Data Engineering

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