Data analytics platform for vaccine production

Challenge

AJ Vaccines needs to reduce operational cost while increasing output. Key levers: yield optimisation and reduced operational complexity — plus proving the value of data analytics and building GxP experience for the data agenda.

Solution

A stand-alone analytics solution for automated trending analysis across upstream & downstream IPV production, designed as the foundation for an advanced analytics platform.

• Cloud data collection. Telemetry, metrics and controls collected in the cloud, with device integration and interfaces for manual input.
• Analytics & reporting. Dashboards replacing manual trend-analysis spreadsheets, across batches, upstream and downstream.
• Operating model. Pilot support plus a collaboration model for data analytics across organisational entities.

Results

• Automated data collection & post-batch reporting
• In-process decisions to optimise cell growth
• Yield prediction & improved DU/ML
• Insecure homegrown tools eliminated from critical processes